As the core production support for Guangzhou Hongrui International Trade Co., Ltd.’s over 10 years of luxury foreign trade business, its foreign trade export factory is rooted in Guangzhou—adjacent to the Pearl River Delta port cluster for convenient cargo distribution. Covering an area of approximately 8,000 square meters, it is a professional luxury production base integrating "raw material processing, finished product manufacturing, quality inspection, and export adaptation." Centered on the company’s core products (luxury bags, shoes, and clothing), the factory has built a production system highly aligned with global foreign trade needs. It has supplied over 5 million high-quality products to clients in more than 20 countries and regions across Southeast Asia, Europe, America, and the Middle East, becoming the "hard strength" guarantee for the company to gain trust in the international market.
Adopting a "functional zoning and closed-loop workflow" design, the factory is divided into 6 core areas to ensure efficient flow from raw materials to finished products. The raw material warehouse (1,200 square meters) has a dedicated constant temperature and humidity storage area for imported original leather (e.g., Italian full-grain cowhide, French lambskin), high-end fabrics (cashmere, silk, high-count cotton), and custom hardware accessories (gold-plated zippers, logo nameplates). An ERP system enables raw material traceability management, preventing delivery delays caused by material confusion in foreign trade orders.
The production area consists of three workshops: the 2,500-square-meter leather goods workshop (focused on luxury bag production, equipped with over 200 professional machines), the 2,000-square-meter shoe-making workshop (specializing in high-end leather shoes), and the 1,800-square-meter garment workshop (responsible for cutting and sewing luxury clothing). Additionally, an independent quality inspection center (300 square meters) and an export packaging workshop (200 square meters) handle quality control and international shipping-adapted packaging respectively, forming a full foreign trade production chain of "manufacturing-inspection-packaging."
With over 10 years of luxury production experience, the factory has developed differentiated refined craftsmanship for bags, shoes, and clothing—with "1:1 high-quality replication" as its core advantage.
For luxury bag production, Italian imported leather preprocessing equipment is used to perform 12 processes (degreasing, tanning, polishing, etc.) on original leather, ensuring natural texture and soft touch. The cutting process employs German automatic cutting machines with precision controlled within ±0.1mm, accurately matching the complex curved designs of luxury bag styles. The sewing process is handled by technicians with over 5 years of experience, using manual double-thread sewing with 8-10 stitches per inch (SPI)—consistent with international top-tier luxury standards.
The shoe-making workshop follows a "last customization-leather shaping-hand assembly" process: exclusive shoe lasts are customized based on foot shape data of clients from different countries (e.g., narrower European sizes, wider American sizes); steam shaping technology is used to make original leather fit shoe lasts perfectly for comfort; shoe soles are fixed by hand sewing (instead of machine gluing) to enhance durability, meeting the quality expectations of European and American clients for high-end footwear.
The garment workshop focuses on fabric texture and pattern replication: for cashmere coats, low-temperature gentle washing is used to avoid shrinkage and deformation; Japanese imported threads are adopted for sewing silk dresses to reduce snags. Professional pattern makers are also on hand to replicate cuts 1:1 according to clients’ design drawings, ensuring the fit of clothing matches the design—satisfying luxury clients’ demand for "zero detail errors."
To ensure exported products comply with quality regulations of global markets, the factory has established a full-cycle quality control system covering "raw materials-production-finished products," closely aligned with the compliance requirements of the company’s foreign trade team.
Upon raw material entry, the quality inspection team conducts friction resistance and color fastness tests on original leather (via dual verification of China’s national standard GB/T 3920-2008 and EU REACH regulations) and tests clothing fabrics for formaldehyde content and pH value—ensuring materials meet import standards of Europe, America, Southeast Asia, and other regions. During production, inspectors conduct spot checks on work-in-progress every 2 hours, focusing on hardware sturdiness of bags, sewing density of shoes, and seam flatness of clothing. Before delivery, all finished products undergo simulated transportation tests (drop and vibration tests) and durability tests (e.g., 1,000 opening-closing tests for bags, 2,000 bending tests for shoes) in a professional laboratory—only qualified products are labeled and stored, avoiding quality risks in foreign trade.
Understanding the "multiple categories, small batches, fast delivery" characteristics of foreign trade orders, the factory uses a flexible production system and efficient supply chain management to meet global client needs. For seasonal luxury orders from European clients (e.g., winter fur coats, Christmas limited-edition bags), the factory can quickly adjust production lines to start small-batch production (50-200 pieces per style) within 3-5 days, preventing clients from missing sales windows. For customization needs from North American clients (e.g., leather handbags with printed logos, suits in specific sizes), a dedicated custom production line is assigned with special personnel to handle design confirmation and sample production—ensuring customized products match client expectations.
In the delivery phase, the factory’s proximity to Guangzhou Port and Shenzhen Port enables a "production-storage-transportation" linkage mechanism with the logistics team: finished products are directly transferred to the export packaging workshop after production, packed with moisture-proof EPE foam and reinforced cartons (meeting international maritime pressure-resistant standards), and labeled with multilingual warning labels (English, French, Spanish, etc.) as required by clients. Meanwhile, the factory shares production progress in real-time with the foreign trade team via the ERP system—allowing the team to track order status and update clients on delivery times promptly. The on-time delivery rate of foreign trade orders has remained above 98% in the past 5 years.
Over the company’s 10-year foreign trade journey, the factory has served over 300 international clients—maintaining long-term cooperation (over 5 years) with more than 20 European and American luxury retailers (e.g., small boutiques in Paris, France, and online luxury platforms in New York, USA). Many clients note that they choose to cooperate with Hongrui because of the factory’s "visible quality control": some clients have conducted on-site inspections, witnessing the standardized storage of original leather, refined production craftsmanship, and rigorous quality inspection processes—ultimately building deep trust. Today, the factory has become "one of the core competitive advantages" of the company’s foreign trade business, ensuring the high quality of luxury products and providing stable production support for the company’s global market expansion.
For luxury goods, quality certification is the cornerstone of trust, and our factory adheres to uncompromising standards to ensure every product meets the benchmark of excellence—especially for genuine leather original 1:1 replications. We strictly align with the material, craftsmanship, and detail specifications of authentic luxury prototypes, making "genuine leather original 1:1" not just a label, but a commitment to precision.
At our factory, quality control is at the core of our operations. We implement rigorous testing and inspection processes at every stage of production to ensure that our products meet the highest standards. Starting from raw material procurement, all genuine leather used undergoes multi-dimensional verification: we collaborate with third-party authoritative laboratories to conduct material composition analysis (ensuring 100% genuine cowhide, lambskin, or crocodile leather as per original luxury standards), tanning process inspection (to confirm consistency with the original’s texture, flexibility, and durability), and environmental compliance testing (meeting EU REACH regulations for harmful substance limits). For original 1:1 replication, we use 3D laser scanning technology to map the original product’s dimensions, stitch density (e.g., 8-10 stitches per inch for classic leather bags), hardware component specifications (such as brass plating thickness and logo engraving precision), and even the color tone of leather (achieved through 12-step color matching to avoid any deviation from the original).
Our dedicated quality assurance team conducts thorough evaluations, from raw materials to finished goods, to identify and rectify any issues. During the cutting phase, inspectors check for leather defects (e.g., scratches, uneven grain) and ensure each piece is cut to match the original’s pattern perfectly. In the sewing stage, we use tensile testing machines to verify thread strength (ensuring it withstands 50N of force without breaking, consistent with luxury durability standards) and magnifying tools to inspect stitch uniformity. After assembly, every product undergoes functional tests: zippers are pulled 500 times to ensure smooth operation, metal clasps are tested for corrosion resistance (via 48-hour salt spray tests), and leather surfaces are checked for water resistance (meeting the AATCC 22 standard for luxury leather goods).
By prioritizing quality, we aim to deliver reliable products that our customers can trust. Each finished genuine leather original 1:1 product is accompanied by a quality certification card, recording key inspection data (material batch number, testing results, inspector ID) for traceability. We also regularly audit our production processes against international luxury quality standards (such as ISO 9001 and the Leather Working Group’s environmental and quality guidelines) to continuously optimize our control systems.
Your satisfaction is our top priority, and we are committed to maintaining excellence in everything we produce. We understand that luxury lies not only in appearance but also in long-lasting quality—our genuine leather original 1:1 products are designed to retain their texture and functionality even after years of use, just like authentic luxury items. Should any quality-related issues arise, our after-sales team will provide prompt support to ensure your trust in our products remains unshaken.